From Ideas to Prototypes

From Ideas to Prototypes: Turning Concepts into Reality

Every medical innovation starts with an idea waiting to become a product. At Medibrane, our team of experienced engineers will guide you in selecting the right polymer and technology to cover your medical device. We support you throughout the design iterations, facilitating your R&D process from prototyping all the way through to design freeze.

Selecting the Right Polymer Cover for Your Application

Many medical applications require specific coverings for various purposes such as sealing, redirecting blood flow, enabling tissue regrowth, preventing migration, or protecting tissues from trauma. However, only a few service providers specialize in selecting the optimal polymer for each clinical application.

Our polymer research and knowledge center stays on the cutting edge of advancements in the field. With our extensive experience, we have compiled a portfolio of biocompatible polymers commonly used in medical devices. Our team helps customers choose the best polymer for each unique application, considering factors like the target site, geometry, and clinical, mechanical, and functional requirements. We use well-known, clinically researched polymers such as medical-grade Silicone, Dacron, ePTFE, and various thermoplastic Polyurethanes.

Why Stent Covering Technology Matters

Choosing the right polymer is only the first step. The next step is selecting the appropriate covering technology. This technology significantly impacts the final result by determining the thickness, radial strength, crimping profile, and the porosity or impermeability of the cover.

For instance, Polyurethane can create a non-porous cover when dip-coated. However, if a polyurethane membrane is laminated onto the stent and then perforated using a laser, it can create a porous cover. The choice of technology, therefore, plays a crucial role in the success of the stent covering.

Expertise in Various Materials and Technologies

At Medibrane, we understand the importance of responsiveness during the prototyping stage. Our experience and expertise in a wide range of materials and technologies allow us to offer flexible and effective solutions. We provide high-quality equipment for each design procedure and offer customers the flexibility to switch materials or technologies during the design phase. This approach also enables testing of different design approaches.

Our prototype production lab operates in a controlled environment, compliant with ISO 13485 standards, and is supervised by experienced project managers to ensure the highest quality.

Non-constant radial force may lead to migration

Constant radial force generated by homogenic cover thickness

Materials

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